| Mechanical | Connection Force | After connecting and disconnecting using standard plug gauge 3 times | 3~20N |
| Disconnecti on Force | After connecting and disconnecting using standard plug gauge 3 times | 3~20N |
| Terminal Strength | Static load of 0.1N/m (1kgf/cm) applied to the tip of the terminal for 1 min in any direction | No damage to terminal (cracks, looseness, play); electrical and mechanical characteristics satisfied. |
| Electrical | Contact Resistance | Measured at small current (100mA) at 1000Hz | 0.03 |
| Insulation Resistance | Apply 500V DC for 1 min (between body and conductor, between non-contacting conductors, between non-contacting conductors when plug is inserted) | 100M |
| Dielectric Strength | Apply AC 500V rms (50-60Hz) for 1 min, trip current 0.5mA (between body and conductor, between non-contacting conductors, between non-contacting conductors when plug is inserted) | No damage, arcing, or breakdown |
| Durability | Solderability Test | Terminals dipped 1mm in solder bath (2405) for 30.5 seconds | Solder wetting time 3 sec; Soldering area > 75% |
| Resistance to Soldering Heat Test (Reflow) | Preheat: 180 for 120s; Peak temp: 2605 within 20 sec | No deformation of case or excessive looseness of terminals; electrical characteristics satisfied. |
| Resistance to Soldering Heat Test (Soldering Iron) | Bit temp 3305, application time 30.5 sec (no excessive pressure on terminal) | No deformation of case or excessive looseness of terminals; electrical characteristics satisfied. |
| Humidity Test | Stored at 402 and 90%-96% humidity for 96 Hr, then 1 Hr at standard atmospheric conditions | No appearance damage; mechanical and electrical characteristics satisfied. |
| Heat Test | Stored at 702 for 96 hours, then 1 Hr at room temperature | No appearance damage; mechanical and electrical characteristics satisfied. |
| Cold Test | Stored at -253 for 96 hours, then 1 Hr at room temperature | No appearance damage; mechanical and electrical characteristics satisfied. |
| Life Test | Without Load | 5,000 cycles at 10 to 25 cycles/min | Contact Resistance 0.1; Disconnection Force 3 to 20N; Mechanical and electrical characteristics satisfied. |
| With Load (Rating Condition, Non-Inductive) | 1,000 cycles at 10 to 20 cycles/min | Contact Resistance 0.1; Disconnection Force 3 to 20N; Mechanical and electrical characteristics satisfied. |
| Temperature Cycling Test | 5 cycles of specified conditions, then 30 mins in room ambient | No deformation or cracks in molded part; Insertion & Extraction Force: 3 to 20N; Contact Resistance: Max. 30m; Insulation Resistance: Min. 100 M; Dielectric Withstanding Voltage: 500VAC/min (between terminals) |
| Cold & Heat Shock Test | 5 cycles of specified conditions, then 30 mins in room ambient | No deformation or cracks in molded part; Insertion & Extraction Force: 3 to 20N; Contact Resistance: Max. 30m; Insulation Resistance: Min. 100 M; Dielectric Withstanding Voltage: 500VAC/min (between terminals) |
